{"id":944,"date":"2020-06-26T17:25:06","date_gmt":"2020-06-26T15:25:06","guid":{"rendered":"http:\/\/healeyblog.wanjon.nl\/?p=944"},"modified":"2020-06-26T17:25:06","modified_gmt":"2020-06-26T15:25:06","slug":"front-suspension-rebuild","status":"publish","type":"post","link":"https:\/\/healeyblog.wanjon.nl\/?p=944","title":{"rendered":"Front suspension rebuild"},"content":{"rendered":"\n<p>The Sprite failed the annual test (APK in Dutch). To much play in the fulcrum pin in the lower wishbone and in the kingpin lower bushing.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"1024\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0005-512x1024.jpeg\" alt=\"Worn Fulcrum pin\" class=\"wp-image-942\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0005-512x1024.jpeg 512w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0005-150x300.jpeg 150w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0005-768x1536.jpeg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0005-1024x2048.jpeg 1024w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0005-scaled.jpeg 1280w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><figcaption>Worn Fulcrum pin<\/figcaption><\/figure>\n\n\n\n<p>Bad maintenance by the previous owner and old hardened grease caused wear on the Fulcrum pin and bushing.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"512\" height=\"1024\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0011-512x1024.jpeg\" alt=\"Worn Kingpin and lower Wishbone\" class=\"wp-image-943\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0011-512x1024.jpeg 512w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0011-150x300.jpeg 150w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0011-768x1536.jpeg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0011-1024x2048.jpeg 1024w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG-20200507-WA0011-scaled.jpeg 1280w\" sizes=\"auto, (max-width: 512px) 100vw, 512px\" \/><figcaption>Worn Kingpin and lower Wishbone<\/figcaption><\/figure>\n\n\n\n<p>The kork seals are worn out and the Kingpin shows wear. You can even see the grease groove from the bushing.  <\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200608_150930-768x1024.jpg\" alt=\"Old and new fulcrum pin\" class=\"wp-image-946\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200608_150930-768x1024.jpg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200608_150930-225x300.jpg 225w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200608_150930-1152x1536.jpg 1152w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200608_150930-1536x2048.jpg 1536w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200608_150930-scaled.jpg 1920w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><figcaption>Old and new fulcrum pin<\/figcaption><\/figure>\n\n\n\n<p>Old fulcrum pin next to a new one<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200518_193750-1024x768.jpg\" alt=\"Painted spring seats\" class=\"wp-image-936\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200518_193750-1024x768.jpg 1024w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200518_193750-300x225.jpg 300w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200518_193750-768x576.jpg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200518_193750-1536x1152.jpg 1536w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200518_193750-2048x1536.jpg 2048w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200518_193750-400x300.jpg 400w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption>Painted spring seats<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200529_212738-1024x768.jpg\" alt=\"Reaming lower bushing in stub axle\" class=\"wp-image-937\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200529_212738-1024x768.jpg 1024w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200529_212738-300x225.jpg 300w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200529_212738-768x576.jpg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200529_212738-1536x1152.jpg 1536w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200529_212738-2048x1536.jpg 2048w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200529_212738-400x300.jpg 400w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption>Reaming lower bushing in stub axle<\/figcaption><\/figure>\n\n\n\n<p>Only the lower bushing need to be replaced. To get a nice fit the bushing has to be reamed to the diameter of the Kingpin. I used a lathe to align the reamer with the bushing and rotated the reamer by hand.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200602_212342-768x1024.jpg\" alt=\"Fresh assembled Stub Axle &amp; Trunnion\" class=\"wp-image-938\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200602_212342-768x1024.jpg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200602_212342-225x300.jpg 225w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200602_212342-1152x1536.jpg 1152w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200602_212342-1536x2048.jpg 1536w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200602_212342-scaled.jpg 1920w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><figcaption>Fresh assembled Stub Axle &#038; Trunnion<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124615-1024x768.jpg\" alt=\"Lower wishbone with cork seals\" class=\"wp-image-940\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124615-1024x768.jpg 1024w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124615-300x225.jpg 300w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124615-768x576.jpg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124615-1536x1152.jpg 1536w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124615-2048x1536.jpg 2048w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124615-400x300.jpg 400w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption>new cork seals, kingpin an lower wishbone<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124623-768x1024.jpg\" alt=\"Dust tube with spring in Stub Axle\" class=\"wp-image-941\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124623-768x1024.jpg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124623-225x300.jpg 225w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124623-1152x1536.jpg 1152w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124623-1536x2048.jpg 1536w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_124623-scaled.jpg 1920w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><figcaption>Dust tube with spring in Stub Axle<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154055-768x1024.jpg\" alt=\"Long bolts for mounting spring\" class=\"wp-image-934\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154055-768x1024.jpg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154055-225x300.jpg 225w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154055-1152x1536.jpg 1152w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154055-1536x2048.jpg 1536w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154055-scaled.jpg 1920w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><figcaption>Long bolts for mounting spring<\/figcaption><\/figure>\n\n\n\n<p>Using two long wire-ends to compress the spring.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154422-1024x768.jpg\" alt=\"Left front suspension\" class=\"wp-image-935\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154422-1024x768.jpg 1024w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154422-300x225.jpg 300w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154422-768x576.jpg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154422-1536x1152.jpg 1536w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154422-2048x1536.jpg 2048w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_154422-400x300.jpg 400w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption>Left front suspension<\/figcaption><\/figure>\n\n\n\n<p>Finished assembly, unfortunately I rotated the trunnion top 180 degrees, which caused a total misalignment (too much toe-in )of the wheels.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"http:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_121433-768x1024.jpg\" alt=\"Trunnion mounted backwards\" class=\"wp-image-939\" srcset=\"https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_121433-768x1024.jpg 768w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_121433-225x300.jpg 225w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_121433-1152x1536.jpg 1152w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_121433-1536x2048.jpg 1536w, https:\/\/healeyblog.wanjon.nl\/wp-content\/uploads\/2020\/06\/IMG_20200607_121433-scaled.jpg 1920w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><figcaption>Mistake, Trunnion mounted backwards<\/figcaption><\/figure>\n\n\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The Sprite failed the annual test (APK in Dutch). To much play in the fulcrum pin in the lower wishbone and in the kingpin lower bushing. Bad maintenance by the previous owner and old hardened grease caused wear on the &hellip; <a href=\"https:\/\/healeyblog.wanjon.nl\/?p=944\">Continue reading <span class=\"meta-nav\">&rarr;<\/span><\/a><\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-944","post","type-post","status-publish","format-standard","hentry","category-geen-categorie"],"_links":{"self":[{"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=\/wp\/v2\/posts\/944","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=944"}],"version-history":[{"count":8,"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=\/wp\/v2\/posts\/944\/revisions"}],"predecessor-version":[{"id":955,"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=\/wp\/v2\/posts\/944\/revisions\/955"}],"wp:attachment":[{"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=944"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=944"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/healeyblog.wanjon.nl\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=944"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}